Hero
OEE breakdown
Operation costing
Skills and yield
Numbers
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Make10 of 15 · Production manager, finance
Every minute, every piece and every kilowatt lands on the job.
Labour and machine time are the costs nobody can see. Here they are measured where they happen and land on the job that consumed them.
01OEE breakdown
OEE you can explain to the person it describes
- Availability is the share of logged time that was productive
- Performance is standard time over operating time, capped at 100 %
- Quality is good pieces over good plus scrap
- Preventive maintenance genuinely lowers availability, because finishing a maintenance request writes the downtime against the work order
02Operation costing
Cost per operation, including the electricity
- Labour cost is time at the work-centre rate plus piece rate
- Energy cost is machine kilowatts times run hours times your tariff
- A payroll export as a batch-stamped file, manager-gated
03Skills and yield
Who is qualified, and who is quick
- A skills matrix per operator and work centre, with certification dates
- First-pass yield and units per hour per operator, computed rather than entered
- A leaderboard for the shift that treats an unranked operator as unranked, not as last
What this desk watches
The numbers on the wall
The OEE radial and downtime Pareto on Production Control, plus labour and work-order analyses as pivots, and the operator scorecard list.
OEE and its three parts
First-pass yield per operator
Downtime by reason
What it produces
01A payroll export
02An OEE and quality summary
03A labour analysis
