WindoorERP Documentation 19.0
13- Read Your Factory: Reporting and Dashboards
Step 4/8

Check the quality you shipped

First-pass yield and the cost of rework

Why this step

How many units passed the site audit the first time, which failure modes recur, and what the rework cost. Broken down by profile series, this is the report that tells you a supplier or a design is the problem, not the crew.

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What this does

Delivers in-depth analytics on site installation quality trends, evaluating First-Pass Yields (FPY), common failure categories (Sealant Void, Scratched Frame, Sash Sag), and rework labour costs.

Before you start

  • Site QC inspections logged across active installation projects.

Steps

Site QC results comprehensive audit list view showing scores and inspection ratings

Site QC results performance graph comparing passed versus failed audits

Site QC results pivot table cross-tabulating audit outcomes by project and crew leader

Site QC failure modes list categorized by defect type

Quality failure pareto distribution chart identifying top site defect causes

Failures pivot matrix analyzing defect frequencies across window systems

First pass rate audit list view

Site QC first-pass yield percentage trend line across fiscal months

First-pass rate pivot table by project and installation supervisor

Dimensional measurements audit log recording laser readings and tolerances

Tolerance measurement variance graph across window opening heights and widths

Measurement deviations pivot matrix

Site rework tickets audit list tracking hours and replacement components

Rework labor hours trend graph categorized by root cause

Rework financial cost pivot table broken down by project and subcontractor

Important

Maintaining a First-Pass Yield (FPY) above 95% on site inspections ensures that installation crews meet handover targets without costly second-visit return trips.

  1. 01
    Open Installation › Analysis & Reports.
  2. 02
    Explore Site QC Results, Site QC Failures, and Site QC First Pass Rate.
  3. 03
    Examine Site QC Measurements to evaluate laser tolerance deviations across window profiles.
  4. 04
    Inspect Site QC Rework analytics to measure the financial cost of site technician rework hours.

Common mistakes

  • Treating site rework hours as regular project hours without tagging them to the original defect root cause.
  • Ignoring recurring sealant adhesion failures caused by low ambient temperatures.

Checkpoint

You can attribute site failures to a profile series or a failure mode rather than to a person.